Solutions

One loop, shaped to every team and every plant.

Shopfloor AI runs the same capture-to-improvement loop for everyone on the floor. Find your starting point by role, by use case or by industry.

By role

The same shift, the view each role needs

See it live

Operators

Log it and get back to the line

Report an issue by voice, photo or text, even offline, and see what happened to it.

Supervisors

Your handover, already written

The shift report is generated from the shift's events. Review it, add a note, hand over.

Plant managers

Safety across the plant, in one read

High-severity details surfaced first, the actions still owed, and every safety capture behind them.

Continuous improvement

Where the plant is losing time

Losses ranked by hours and cost, what keeps repeating, and whether the fixes held.

By use case

Start where it hurts most

Most pilots begin with one use case on one line. Every use case runs through the same loop, so the next one is already set up.

Safety

Near-misses and safety reporting

The problem: near-misses go unreported because reporting is slow.

With Shopfloor AI: report from the line by voice, photo or text; every report gets a severity, and repeat hazards surface.

Near-miss reporting in detail

Waste

Scrap, rework and changeover losses

The problem: losses are known but never measured shift by shift.

With Shopfloor AI: every loss is captured with its context, and repeat losses on the same line and equipment show up.

Scrap and changeover losses in detail

Shift reporting

Shift reports and handovers

The problem: handovers rely on memory and whiteboards.

With Shopfloor AI: the report is generated from the shift's events, ready for the supervisor to review.

Digital shift handover in detail

Quality

Repeat issues and root causes

The problem: the same fault gets fixed five times.

With Shopfloor AI: recurrence is flagged across 30 days, with a guided fishbone analysis and a recommendation.

Follow-up

Actions that actually close

The problem: actions are agreed in the meeting and never checked.

With Shopfloor AI: every action has an owner and a date, and recurrence shows whether the fix worked.

By industry

Built for FMCG and CPG plants

Categories, labels and reports adapt to your plant's own language, so operators recognise what they see.

Food and beverage

Fill-weight deviations, allergen changeovers, line stops.

Dairy

Hygiene checks, cleaning-in-place issues, temperature deviations.

Confectionery and bakery

Depositor faults, changeover losses, foreign-body near-misses.

Home and personal care

Filling and capping issues, labelling errors, batch changeovers.

Packaging

Film drift, case-packer jams, palletiser stops.

Start with a 90-day pilot on one line

Pick one use case, run the loop, and measure the result before you scale.

Book demo